Preventative Maintenance Programs



“Any time you implement a structured, planned maintenance program… you’re taking an active step to ensure the equipment is reliable, will perform as designed and will meet the needs when required.”

Maintenance and Testing
We have developed an on-going preventative maintenance program to optimize your new or existing equipment's reliability. We perform routine maintenance on the complete generator system, test local and remote alarm operation when applicable, and develop a data file for each emergency power system, complete with preventative maintenance checklists and service documentation
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Our Preventive Maintenance Program includes but is not limited to:

Engine Lubrication System
- Annual oil and filter change
- Inspection for evidence of dilution/contamination
- Inspection for leaks
- Operating temperature
- Oil pressure check

Annual oil sample analysis Fuel System
- Fuel supply check (quantity, quality)
- Fuel supply manifold inspection
- Annual filter changes
- Transfer pump and day tank operational check
- Engine fuel line, pump and filter inspection
- Governor actuator inspection and lubrication
- Fuel pressure check (if possible)
- Condensate draining (if possible)

Exhaust System
- Exhaust pipe and flex inspection
- Muffler support inspection
- Turbocharger clamp and bracket inspection
- Muffler drain (if possible)

Generator Mechanical
- Mounting bolt inspection and sounding
- Fan guard and air inlet screen inspection
- Bearing inspection and lubrication (if possible)
- Mechanical connection inspection

Controls
- Auto start and remote control operation check
- AC and engine instrument operation and accuracy check
- Generator-set-associated indicator light and alarm operational check
- Relay and contactor inspection
- Linkage and load cable check
- Control panel wire inspection

Air System
- Louver, ductwork and air filter inspection
- Turbo outlet hose and pipe inspection
- Air-box damper operating mechanism inspection and lubrication
- Crankcase breather and air-box drain service, as required

Cooling System
- Coolant level and temperature check
- Freeze protection check
- Fan shroud, guard and bracket inspection
- Radiator core and fan drive belt inspection
- Idler and fan drive bearing inspection and lubrication
- Coolant hose and pipe inspection

Engine Electrical System
- Starter cable, wire and connector inspection
- Starting battery float voltage and electrolyte level check
- Charger check for proper operation and output
- Starting battery voltage load test
- Electrical control and sensor wire termination inspection
- Block heater, control thermostats and oil pressure disconnect switch operational check
- Ignition system inspection

Electrical
- No load and full load volt check (during load test)
- Exciter assembly and stator inspection
- Cable and wire generator termination inspection
- Rotating rectifier and surge suppressor inspection
- End bell enclosure inspection for cleanliness and device interference with rotating assembly

Switchgear
- Transfer switch inspection for cleanliness and integrity
- Inspection for signs of overheating and wear

We will customize these services for each customer. We can perform the standard manufacturers recommendations, perform monthly NFPA110 inspections and everything in between. We strive for 100% customer satisfaction.